Piping Solutions for Every Industry: CPVC Pipes Unleashed

The safety of every individual in industrial settings is extremely important, and this is why opting for the best piping materials is essential. The regulatory bodies, the Environmental Protection Agency and the US Occupational Safety and Health Administration, carefully monitor and regulate such environments for the safety and protection of workers. When discussing industrial water process application, some of the major factors, including safety, cost-effectiveness and reliability, play a major role in determining the appropriate piping materials. 

Among all the available options, CPVC pipes (chlorinated polyvinyl chloride) stand as an exceptional choice for industrial settings water applications. Using these pipes has resulted in cost-effectiveness and superior performance, as compared to metallic systems, making it the most preferred choice across the globe. 

Let’s move forward toward understanding the unparalleled benefits of CPVC pipes and explore their uses across various industries.

What are CPVC Pipes? 

Chlorinated polyvinyl chloride is a durable and strong material that has been successfully implemented in plumbing applications across the globe for over 50 years. Lubrizol advanced materials originally crafted the CPVC pipes. The inherent ability, reliability, and chemical resistance features of these pipes can withstand high pressures and heat, making them a perfect choice for commercial, residential and industrial piping systems. 

CPVC Pipes: Uses 

Some of the major uses or applications of CPVC pipes are as follows: 

• Residential buildings: Used in water heaters, garden water pipes, and other water supply fittings for both outdoor and indoor applications in both cold water and hot water systems.
  
• Hotels or hospitals: In buildings such as hotels and hospitals, CPVC pipes and UPVC Pipes are used to ensure uninterrupted and continuous cold and hot water supply.
  
• Commercial buildings: In commercial buildings, public utilities, and swimming pools, the CPVC pipes are used for low-maintenance piping systems of water supply.
  
• Industrial units: In industrial settings, CPVC pipes, GI pipes, and MS pipes are implemented in chemical plants, including fire fighting systems through sprinklers.
  

CPVC Pipes: Importance

Some of the major importance of using CPVC pipes in residential, commercial and industrial units are listed below:

Easy Installation

CPVC fittings and pipes are installed by following two easy steps: solvent-cementing process. This process helps in creating a reliable joint by fusing the pipe chemically into the fitting. If installed properly, a solvent-cemented CPVC joint is the strongest part of the complete system and hence offers enhanced durability compared to the fitting or the pipe alone. 

Moreover, these pipes are lightweight compared to steel piping, which means they come with faster installation, fewer complex tools, and easy maintenance, reducing both investment and labour time. In addition, the installation of these pipes does not require any electricity, which makes it an ideal option for an application at places where power is not available consistently.

Corrosion Resistance

Corrosion is a very common problem encountered in industrial environments. CPVC fittings and pipes provide superior resistance to external and internal corrosion, eventually reducing process leaks, premature pipe failure, and floor restrictions. 

Optimum Flow Rates 

CPVC industrial pipes feature a smooth surface that enhances resistance to fouling and scaling. This smooth surface reduces frictional pressure losses in fluid flow, enabling optimum flow rates. As a result, these pipes allow for more efficient liquid transportation, requiring less energy and smaller pumps. 

Minimal Maintenance 

Any CPVC piping system needs minimal maintenance or no maintenance if installed properly. Furthermore, external pipe coatings are not required as these pipes are not affected by any aggressive air and soil conditions. However, if any portion of the piping needs replacement, the repair can be done quickly, even in the absence of a welder. 

Enhanced Safety 

CPVC material is not only easy to install as compared to metal but can also be operated safely. These pipes come with lesser thermal conductivity, reducing the heat loss and keeping the surface temperature of the pipe at a minimum, minimising the chances of burns to operating and maintenance personnel. 

Lesser Smoke and Flame

CPVC pipes come with a flash ignition temperature of 482°C, which is the lowest temperature at which a small external flame ignites combustible gas. CPVC comes with an exceptionally high limiting oxygen index, which is the oxygen percentage required in the atmosphere for supporting combustion. At 60 limiting oxygen index, it performs extremely well in the extreme conditions of industrial plants. 

Longer Lifespan

CPVC can maintain the smoothness of the interior surface throughout its life by resisting corrosive effects. This results in reduced cost and greater efficiency, facilitating smaller pumps and less energy being used to run fluids at the same rate. The industrial piping with CPVC is built to withstand long-term exposures to extreme environments without any adverse effects, making it the perfect choice for long-term installations outdoors. 

Conclusion

CPVC provides multiple benefits, making it the best solution for commercial and industrial water process piping settings. It is crucial to acknowledge that the application of CPVC pipes is much more than that of industrial water process applications. This versatile solution is highly suitable for several plumbing needs in municipal, commercial and residential projects. Its cost-effectiveness, durability, and chemical resistance make it an optimal choice for plumbing fittings.